{"id":1955103,"date":"2026-05-25T11:30:33","date_gmt":"2026-05-25T08:30:33","guid":{"rendered":"https:\/\/analyse.optim.biz\/?p=1955103"},"modified":"2026-05-25T11:30:33","modified_gmt":"2026-05-25T08:30:33","slug":"scientists-just-turned-silkworm-silk-into-a-near-kevlar-supermaterial","status":"publish","type":"post","link":"https:\/\/analyse.optim.biz\/?p=1955103","title":{"rendered":"Scientists Just Turned Silkworm Silk Into a Near-Kevlar Supermaterial"},"content":{"rendered":"

[analyse_image type=”featured” src=”https:\/\/gizmodo.com\/app\/uploads\/2026\/05\/kevlar-silk-1200×675.jpg”]<\/p>\n

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Spider silk is reportedly five times stronger than steel. With some genetic adjustments, silkworm silk can get even tougher. And now, one team says it\u2019s found a way to spin near-Kevlar-level silk fibers\u2014no synthetic strings attached, literally.<\/p>\n

Remarkably, the new approach preserves the natural structure of the silk fibers and mostly depends on carefully controlled temperatures and pressures to toughen up the silk. According to a recent Nature Sustainability study on the findings, heat and pressure fused silk fibers into a dense, transparent material with tensile toughness greater than bone and nearly as high as Kevlar fibers. Compared to artificial materials, the fiber degrades more easily, making it a viable component of sustainable technologies, the paper noted.<\/p>\n

What\u2019s more, this \u201cfused silk\u201d is also transparent in the visible range and has optical properties relevant for next-generation wireless and imaging technologies, Chunmei Li, study co-author and a biomedical engineer at Tufts University, told Gizmodo.<\/p>\n

\"Kevlar
Fusing silk at increasing levels of temperature and pressure confers different properties of strength, biodegradation, and optical behavior. The leftmost bar here was created at 203 degrees Fahrenheit and the rightmost bar at 473 degrees Fahrenheit, both at 5,100 atmospheres. Credit: Qichen Zhou\/Tufts University<\/figcaption><\/figure>\n

Following the silk lore<\/h2>\n

Historically, humans began extracting silk from silkworms as early as 8,500 years ago. But in recent years, the unique chemical organization of silk fibers has attracted a \u201cresurgence of interest\u201d in silk for developing high-tech materials in biomedical engineering, energy generation, food preservation, sensors, and more, according to the paper.<\/p>\n

\u201cThe initial question stemmed from a long-standing problem in processing natural biopolymers,\u201d Li said. Natural silk has \u201cimpressive mechanical and functional properties,\u201d he added, but processing silk has required a \u201cslow, chemically intensive\u201d process that \u201ccan destroy the hierarchical structure that gives silk many of its useful properties.\u201d<\/p>\n

Finding the silk zone<\/h2>\n

A key improvement brought about by the new approach is that it doesn\u2019t require excessive chemical-heavy processing; researchers \u201csimply align the fibers and apply heat and pressure, and they fuse together in one step,\u201d Li explained in a Tufts statement. For the study, Li and colleagues first treated commercially available silk fibers with sodium carbonate to remove the sticky covering produced by silk moths.<\/p>\n

\u201cThe goal was not only to see whether the fibers could be fused directly, but also to understand what was happening during the process\u2014how the fibers came together, how the structure changed, and why the final material performed well,\u201d Li told Gizmodo.<\/p>\n

The trick was finding an optimal zone for hot-pressing the silk. If temperatures and pressures were too low, the silk became too limp. If temperatures and pressures were too high, the silk would be too brittle or break down altogether. The team landed on a window between 257 and 419 degrees Fahrenheit (125 and 215 degrees Celsius) and between 1900 and 9800 atmospheres of pressure.<\/p>\n

\"Silk
Magnified images of fused silk at different conditions of heat pressing. Left: 5100 atmospheres and 203 degrees Fahrenheit, Right: 10,200 atmospheres and 311 degrees Fahrenheit. Credit: Qichen Zhou\/Tufts University<\/figcaption><\/figure>\n

Under these conditions, remarkably, the silk fibers bundled up and fused together, taking a new form that somehow resembled wood in structure. The powerful inter-fiber bonds distribute any stress placed on the material, resulting in a sturdy, solid material that preserves the best properties of natural silk, according to the statement.<\/p>\n

The next big thing?<\/h2>\n

The team anticipates that the new material will make itself useful across a vast range of applications. The researchers also conducted ballistics tests and confirmed that the material was \u201cas puncture-resistant as carbon-fiber-reinforced polymers\u201d used in airplanes and cars, reported a University of Michigan statement on the findings. They even implanted some in mice and saw that the materials slowly degraded, meaning they could be useful for temporary medical implants.<\/p>\n

\"Preparing
Study co-author Emiliano Bilotti washes and prepares silk threads for the hot press. Credit: Thomas Angus\/Imperial College London.<\/figcaption><\/figure>\n

Looking forward, the team wants its magic silk to be more scalable and support complex shapes and is currently working on follow-up investigations toward this goal. The idea is to bring in industrial and commercial partners willing to try incorporating the fused silk into sensors and other tech, the researchers added.<\/p>\n

\u201cSustainable materials do not have to be weak or only symbolic replacements for plastics,\u201d Li told Gizmodo. \u201cSome natural materials are highly engineered by nature, and silk is one of them. Sustainability can come from better design, better processing, and a deeper understanding of materials that already exist in nature.\u201d<\/p>\n<\/div>\n<\/article>\n

\n

Spider silk is reportedly five times stronger than steel. With some genetic adjustments, silkworm silk can get even tougher. And now, one team says it\u2019s found a way to spin near-Kevlar-level silk fibers\u2014no synthetic strings attached, literally.<\/p>\n

Remarkably, the new approach preserves the natural structure of the silk fibers and mostly depends on carefully controlled temperatures and pressures to toughen up the silk. According to a recent Nature Sustainability study on the findings, heat and pressure fused silk fibers into a dense, transparent material with tensile toughness greater than bone and nearly as high as Kevlar fibers. Compared to artificial materials, the fiber degrades more easily, making it a viable component of sustainable technologies, the paper noted.<\/p>\n

What\u2019s more, this \u201cfused silk\u201d is also transparent in the visible range and has optical properties relevant for next-generation wireless and imaging technologies, Chunmei Li, study co-author and a biomedical engineer at Tufts University, told Gizmodo.<\/p>\n

\"Kevlar
Fusing silk at increasing levels of temperature and pressure confers different properties of strength, biodegradation, and optical behavior. The leftmost bar here was created at 203 degrees Fahrenheit and the rightmost bar at 473 degrees Fahrenheit, both at 5,100 atmospheres. Credit: Qichen Zhou\/Tufts University<\/figcaption><\/figure>\n

Following the silk lore<\/h2>\n

Historically, humans began extracting silk from silkworms as early as 8,500 years ago. But in recent years, the unique chemical organization of silk fibers has attracted a \u201cresurgence of interest\u201d in silk for developing high-tech materials in biomedical engineering, energy generation, food preservation, sensors, and more, according to the paper.<\/p>\n

\u201cThe initial question stemmed from a long-standing problem in processing natural biopolymers,\u201d Li said. Natural silk has \u201cimpressive mechanical and functional properties,\u201d he added, but processing silk has required a \u201cslow, chemically intensive\u201d process that \u201ccan destroy the hierarchical structure that gives silk many of its useful properties.\u201d<\/p>\n

Finding the silk zone<\/h2>\n

A key improvement brought about by the new approach is that it doesn\u2019t require excessive chemical-heavy processing; researchers \u201csimply align the fibers and apply heat and pressure, and they fuse together in one step,\u201d Li explained in a Tufts statement. For the study, Li and colleagues first treated commercially available silk fibers with sodium carbonate to remove the sticky covering produced by silk moths.<\/p>\n

\u201cThe goal was not only to see whether the fibers could be fused directly, but also to understand what was happening during the process\u2014how the fibers came together, how the structure changed, and why the final material performed well,\u201d Li told Gizmodo.<\/p>\n

The trick was finding an optimal zone for hot-pressing the silk. If temperatures and pressures were too low, the silk became too limp. If temperatures and pressures were too high, the silk would be too brittle or break down altogether. The team landed on a window between 257 and 419 degrees Fahrenheit (125 and 215 degrees Celsius) and between 1900 and 9800 atmospheres of pressure.<\/p>\n

\"Silk
Magnified images of fused silk at different conditions of heat pressing. Left: 5100 atmospheres and 203 degrees Fahrenheit, Right: 10,200 atmospheres and 311 degrees Fahrenheit. Credit: Qichen Zhou\/Tufts University<\/figcaption><\/figure>\n

Under these conditions, remarkably, the silk fibers bundled up and fused together, taking a new form that somehow resembled wood in structure. The powerful inter-fiber bonds distribute any stress placed on the material, resulting in a sturdy, solid material that preserves the best properties of natural silk, according to the statement.<\/p>\n

The next big thing?<\/h2>\n

The team anticipates that the new material will make itself useful across a vast range of applications. The researchers also conducted ballistics tests and confirmed that the material was \u201cas puncture-resistant as carbon-fiber-reinforced polymers\u201d used in airplanes and cars, reported a University of Michigan statement on the findings. They even implanted some in mice and saw that the materials slowly degraded, meaning they could be useful for temporary medical implants.<\/p>\n

\"Preparing
Study co-author Emiliano Bilotti washes and prepares silk threads for the hot press. Credit: Thomas Angus\/Imperial College London.<\/figcaption><\/figure>\n

Looking forward, the team wants its magic silk to be more scalable and support complex shapes and is currently working on follow-up investigations toward this goal. The idea is to bring in industrial and commercial partners willing to try incorporating the fused silk into sensors and other tech, the researchers added.<\/p>\n

\u201cSustainable materials do not have to be weak or only symbolic replacements for plastics,\u201d Li told Gizmodo. \u201cSome natural materials are highly engineered by nature, and silk is one of them. Sustainability can come from better design, better processing, and a deeper understanding of materials that already exist in nature.\u201d<\/p>\n<\/div>\n

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[analyse_image type=”featured” src=”https:\/\/gizmodo.com\/app\/uploads\/2026\/05\/kevlar-silk-1200×675.jpg”] Spider silk is reportedly five times stronger than steel. With some genetic adjustments, silkworm silk can get even tougher. And now, one team says it\u2019s found a way to spin near-Kevlar-level silk fibers\u2014no synthetic strings attached, literally. Remarkably, the new approach preserves the natural structure of the silk fibers and mostly depends […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2],"tags":[226,53],"class_list":["post-1955103","post","type-post","status-publish","format-standard","hentry","category-politics","tag-crawlmanager","tag-gizmodo-com"],"_links":{"self":[{"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=\/wp\/v2\/posts\/1955103","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1955103"}],"version-history":[{"count":0,"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=\/wp\/v2\/posts\/1955103\/revisions"}],"wp:attachment":[{"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1955103"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1955103"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/analyse.optim.biz\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1955103"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}